The Problem
Manufacturing teams are drowning in data but starving for insights
- Reactive operations - You find out about problems after they happen
- Disconnected systems - Data trapped in silos across machines and departments
- Manual reporting - Hours spent compiling spreadsheets instead of solving problems
- Hidden inefficiencies - No visibility into true OEE or root causes of losses
The Solution
FluxAI brings intelligence to your manufacturing operations
Real-Time Visibility
See what's happening on every machine, right now. No more walking the floor or waiting for shift reports.
AI-Powered Predictions
Know about problems before they happen. Our AI models learn your equipment and predict failures, quality issues, and performance degradation.
Automated Insights
Stop searching for answers. FluxAI automatically surfaces anomalies, trends, and opportunities you'd otherwise miss.
One Platform
Connect all your machines - old and new - into a single source of truth accessible to everyone who needs it.
Capability 1: Data Collection & Integration
- Connect to PLCs (Siemens, Allen-Bradley, Mitsubishi, and more)
- OPC-UA, Modbus, MQTT protocols
- Sensor integration (vibration, temperature, pressure)
- Works with legacy equipment
Capability 2: Hardware & Automation
- AI vision cameras for quality inspection
- Industrial sensors and IoT devices
- Edge computing devices
- Relays, I/O modules, and controllers
- Conveyor systems and automation equipment
- Complete turnkey solutions available
Capability 3:
Real-Time Dashboards
- Role-based views (Operator, Supervisor, Manager)
- Live OEE tracking
- Downtime monitoring with reason codes
- Quality metrics and SPC charts
Capability 4:
AI & Analytics
- Predictive maintenance alerts
- Anomaly detection
- Production forecasting
- Root cause analysis
How It Works
1. Connect - Edge device connects to your machines via standard protocols
2. Collect - Data captured in real-time, processed locally
3. Analyze - AI models identify patterns, predict issues
4. Act - Insights delivered to the right people at the right time
Industries
Automotive Manufacturing
- Press shop monitoring
- Assembly line OEE
- Quality traceability
Electronics Manufacturing
- SMT line monitoring
- Connector assembly
- Vision-based inspection
Precision Manufacturing
- CNC machine monitoring
- Tool wear prediction
- Dimensional quality tracking
Process Manufacturing
- Batch monitoring
- Recipe adherence
- Energy optimization
Results
Our customers typically see:
| Metric | Improvement |
|---|---|
| OEE | +10-15% |
| Unplanned Downtime | -30-50% |
| Quality Defects | -20-40% |
| Energy Consumption | -5-15% |
Deployment
Fast Implementation
- 2-4 weeks typical deployment
- Minimal disruption to operations
- No changes to existing equipment
Flexible Architecture
- Edge + Cloud hybrid
- On-premise option available
- Works with or without internet
Secure by Design
- Data encrypted in transit and at rest
- Role-based access control
- Your data stays yours
Pricing
FluxAI is licensed per Monitoring Point with a perpetual license model.
What's a Monitoring Point? A discrete unit of production where FluxAI provides intelligence—whether a single machine, a production line, or an inspection station.
Pricing Components:
- Platform License — One-time base fee for FluxAI access
- Per Monitoring Point — One-time fee for each point you monitor
- Hardware — Cameras, sensors, edge devices (as needed)
- Implementation — Setup, integration, training
- AMC — Annual support, updates, AI model maintenance
Get Started
Ready to bring intelligence to your manufacturing?
Schedule a Demo See FluxAI in action with your use case.
Pilot Program Start with one machine, expand when you're ready.
Legal
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FluxAI is a product of Trinesis Technologies Private Limited